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Estimated Reading Time: 4 mins

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Therefore, the walls and ribbing will production via the injection molding process, thus, the not be optimized; gates are usually oversized and prototypes should be made using a single cavity poorly located for plastics molding; and finally the prototype mold or a test cavity mounted in the produc- mold is not equipped for cooling plastic parts.

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Example 1 [6] Cooling of a part in an injection mold for the following conditions: Resin: LDPE Thickness of the plate: s =12.7 mm Temperature of the melt: Ta = 243.3 0 C Mold temperature: T w = 21.1 0 C Demolding temperature: Tb = 76.7 0 C Thermal diffusivity: a …

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An injection-molding machine (Figure 8) fuses powdered or granu- lar thermoplastics with heat and pressure and forces the molten mass into a cool chamber for solidification. Scrap plastic, left in the feed channels to the mold cavity after injection, is usually ground and reused as feed material.

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Figure 1.20 presents the process with some of its variations, such as two-component injection molding, where one plastic is over-molded on a pre-injected substrate. Related to the two-component injection process is the co-injection molding process, where one resin displaces another creating a product with a skin made up of the first resin, and ...

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